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2000000~6000000Kacl/h Horizontal Thermal Oil Boiler
Designed for large industrial processes requiring sustained, high-temperature heat transfer, our Thermal Oil Heater (thermic fluid heater) delivers reliable performance from 2 million to 6 million kcal/h. It provides uniform indirect heating up to 350°C (662°F) without the need for high-pressure steam, significantly reducing safety risks and operational complexity.
This heavy-duty unit is engineered for 24/7 continuous operation, offering exceptional thermal efficiency, robust construction, and intelligent control – ideal for plants with high energy demands.
Key Features
From 2,000,000 to 6,000,000 kcal/h, tailored to large-scale production lines.
Achieves up to 92–94% thermal efficiency with integrated economizer and advanced combustion control.
Safer than steam boilers; no pressure vessel certification required in many regions.
Includes excess temperature alarm, flame failure protection, low flow cut-off, and emergency shutdown.
Pre-assembled, factory-tested, and shipped as a compact module for quick on-site installation.
Works with natural gas, diesel, heavy fuel oil, LPG, biogas, or dual-fuel configurations.
Typical Applications
- Petrochemical and refinery processes
- Large-scale asphalt mixing plants
- Plywood, MDF, and OSB production
- Industrial drying (textile, paper, food)
- District heating and thermal storage systems
- Rubber and tire manufacturing
- Chemical reactors and distillation columns
Why Choose This High-Capacity Heater?
✅ Precise temperature control – PLC + HMI with PID regulation, accuracy ±1°C.
✅ Energy saving – Optimized helical coil design and high-density insulation reduce heat loss.
✅ Long service life – Heavy-duty steel coils, corrosion-resistant materials, and seamless welding.
✅ Low maintenance – No water treatment, no freezing risk, no blowdown losses.
✅ Custom engineering – Available with explosion-proof enclosures, remote monitoring (IoT ready), or multiple heating zones.
Technical Specifications (Typical)
| Parameter | Value |
|---|---|
| Thermal capacity | 2,000,000 – 6,000,000 kcal/h |
| Equivalent power | ≈ 2.3 – 7.0 MW / 8 – 24 million BTU/h |
| Max. outlet temperature | 300°C – 350°C (optional up to 400°C) |
| Design pressure | Atmospheric or ≤1.0 MPa |
| Thermal efficiency | ≥90% (standard), up to 94% (with economizer) |
| Fuel options | Natural gas, diesel, HFO, LPG, dual-fuel, biomass |
| Control system | PLC + touch screen, automatic modulation |
| Power supply | 380–690V / 50/60 Hz, as required |
Get a Quote
Our engineering team will perform a full heat load calculation and recommend the optimal model based on your process temperature, flow rate, fuel type, and site conditions. Contact us for a tailored solution.